8.6. Dismantling and assembly of automatic transmissions

Assembly / dismantling of the main transfer 089

1. Regulator 2. Sealing ring 3. Clamping plate has to hold the speedometer drive reliably. If it is necessary, adjust installation or replace a plate 4. Speedometer drive gear wheel 5. Case of the main transfer 6. Starter plug 7. Differential

8. Bracket 9. Cap of an oil-filling opening 10. Internal holder of the bearing of the leading gear wheel 11. S4 washer note thickness 12. Leading gear wheel together with a gear wreath 13. Sealing ring 14. Needle bearing of the regulator 15. Regulator epiploon

Dismantling / assembly of the main transfer 089

1. Epiploons of the leading gear wheel 2. 25 N. of m. 3. Back cover you will a little believe at removal 4. A sealing ring (for the oil channel) check persistent washers for existence of cracks and a gear wheel on existence of wear tracks 5. Sealing ring check persistent washers for existence of cracks and a gear wheel on existence of wear tracks 6. External holder of the bearing of the leading gear wheel 7. Plug of epiploons always replace uplotnitelnny rings 8. Internal holder of the bearing of the leading gear wheel 9. S3 washer 10. Sealing ring check persistent washers for existence of cracks and a gear wheel on existence of wear tracks

11. Drive flange epiploon 12. 25 N. of m. 13. Drive flange 14. External holder of the bearing of differential for removal / installation the adjusting ring needs to be heated (approximately to 100 °C) 15. Sealing ring check persistent washers for existence of cracks and a gear wheel on existence of wear tracks 16. Spherical valve 17. 25 N. of m. 18. Forward cover apply sealant on the adjoining surfaces adjust installation of the conducting gear wheel when replacing a cover 19. Epiploon of the leading gear wheel 20. External holder of the bearing of the leading gear wheel 21. Adjusting ring

Dismantling / assembly of the main transfer 087/089

1. Adjusting screw of a brake tape 2nd transfer pressurize a carving by means of AKD 456 000 01 sealant 2. Pusher of the adjusting screw it is possible to replace only after removal of the valve 3. Transmission case 4. Piston of a brake tape of the 2nd transfer 5. Lock ring 6. Pump of cooling liquid 7. Ring piston of the coupling of the 1st transfers / transfers of a backing 8. Coupling of the 1st transfer / transfer backing 9. A disk with springs 10. 7 N. of m. 11. Brake tape of the 2nd transfer 12. Coupling of transfer forward / backing 13. Persistent washer 14. Washer 15. Needle bearing install with washers in the coupling forward course 16. Washer 17. Coupling of the forward course 18. And golchaty bearing 19. Planetary transfer of the forward course 20. Dual central gear wheel short part is turned to planetary transfer 21. Cover

22. Persistent washer 23. External shpitsevy ring of the coupling of the 1st leredachi/transfers of a backing 24. Internal shpitsevy ring of the coupling of the 1st transfer / transfer of a backing before installation keep the automatic machine in chilled liquid. transmissions of 15 minutes 25. Persistent washer uvulas have to enter openings of planetary transfer of a backing 26. Planetary transfer of a backing 27. Unilateral coupling 28. Lock spline get it after removal of the unilateral coupling 29. Lock ring 30. Persistent washer uvulas have to enter openings of planetary transfer of a backing 31. Needle bearing 32. Cogwheel of planetary transfer of a backing 33. Laying always replace 34. Razdelitelna plate after installation check an axial gap of a box of transfers / the main transfer

Dismantling / assembly of the main transfer 087

1. Hydrotransformer epiploon 2. 35 N. of m. 3. Cover of the main transfer apply sealant on the adjoining surfaces at installation the channel of liquid of the automatic transmission has to remain open after replacement of a cover adjust installation of the leading gear wheel 4. Magnet 5. External holder of a conic roller bearing 6. Case of the main transfer 7. Regulator epiploon edges of an epiploon it is turned to the regulator 8. Regulator 9. Sealing ring always replace 10. Cover 11. 10 N. of m. 12. Needle bearing of the regulator 13. External holder of a conic roller bearing remove and establish only with a heated adjusting ring 14. Half shaft flange epiploon before installation fill space between epiploon edges multi-purpose grease the epiploon can be replaced without removing the transmission 15. Half shaft flange 16. 25 N. of m. 17. Sealing ring always replace 18. Adjusting ring when using old bearings, note the provision of installation of an adjusting ring before removal and use these marks at installation 19. Leading gear wheel together with a gear wreath 20. Internal holder of a conic roller bearing adjust installation of the leader gear wheels after replacement of a holder

21. Epiploon plug adjust installation of the leading gear wheel after replacement of an epiploon 22. External holder of a conic roller bearing 23. First epiploon of the leading gear wheel 24. 35 N. of m. 25. Second epiploon of the leading gear wheel 26. Epiploon 27. Sealing ring always replace 28. Cover of the leading gear wheel adjust installation of the conducting gear wheel after replacement of a cover 29. Internal holder of a conic roller bearing adjust installation of the conducting gear wheel after replacement of a holder 30. Adjusting washer of S3 31. Adjusting washer of S4 32. Clamp 33. Spring washer 34. 8 N. of m. 35. Adjusting ring establish together with a sealing ring, an epiploon of a flange of a half shaft and an external holder of a conic roller bearing 36. Bolt 37. Sealing ring always replace 38. Speedometer drive 39. Bracket after installation the bracket has to adjoin densely to a case, adjust or replace if it is necessary 40. 8 N. of m. 41. Differential at installation of a new box, adjust installation of a gear wreath 42. Second epiploon of the leading gear wheel remove by means of the VW 681 tool 43. First epiploon of the leading gear wheel remove by means of the VW 681 tool 44. Sealing ring of the oil channel always replace